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Tuesday, July 21, 2015

5 axis CNC milling machine that fits on your desktop - Pocket NC

Pocket NC

Who doesn't want a  5 axis CNC milling machine that fits on your desktop. 

Kickstarter launch:  Mid 2015
First delivery goal: Late 2015
Target Price: $3500USD

Our entry into market product is the Pocket NC.  The Pocket NC is a 5 axis desktop CNC mill.

CNC milling machines have been around for decades. Most are industrial-sized, and are used create everything from the shaped trim in a house to the mechanical components of the space shuttle. To operate, a piece of material(metal, plastic, etc) is fastened to a bed and a cutting tool is used to shape it to the desired product. With computer control, the cutting tool and the part itself are maneuvered to achieve the desired cuts. In it's most simple form, a CNC milling machine can remove material in 3 translational axes of motion (X, Y, an Z). To enable the manufacturing of more complex parts, additional rotational axes of motion can be incorporated.  For this machine, the part being cut would be fixed to the green disk.

Over the last decade, a large do-it-yourself community has emerged giving a new market to CNC milling machines as personal rather than solely industrial applications. Many machines exist in the 3 axis market with varying degrees of complexity and accuracy. However, the 5 axis market has yet to be crossed to the hobby realm, and that is where Pocket NC P5 fits in.

What could you machine with the Pocket NC?
Pocket NC intends to produce and sell 5 axis machines that will allow at-home users to expand the possibilities of their creativity without being prohibitively expensive.

So what can you machine with this little mill? How about a nice small scale aluminum engine block?
 The level of precision of the machine will also be such that it could enable a user to create parts as an personal business, or serve as an accessory to larger manufacturing facilities thus freeing up the large industrial machines from making relatively tiny parts.

X Axis
Max Speed: 40 ipm (inches per minute)
Resolution: 0.000125in
Backlash at 100% load : 0.003in
Max Travel: 4.5 in
Homing Repeatability: - +/-0.0005 in
Repeatability: +/-0.002 in at 0% load

Y Axis
Max Speed: 40 ipm (inches per minute)
Resolution: 0.000125 in
Backlash at 100% load : 0.003 in
Max Travel: 4.8 in
Homing Repeatability: - +/-0.0005 in
Repeatability: +/-0.002 in at 0% load
Z Axis

Max Speed: 40 ipm (inches per minute)
Resolution: 0.000125in
Backlash at 100% load : 0.003in
Max Travel: 3.45 in
Homing Repeatability: - +/-0.0005 in
Repeatability: +/-0.002 in at 0% load

A Axis
Max Speed: 20 degrees/second
Resolution: 0.025 degrees
Backlash at 100% load : 0.05 degrees
Max Travel: 100 degrees (90 degrees +/- 5 degrees)
Homing Repeatability: - +/-0.05 degrees
Repeatability: +/-0.05 degrees at 0% load

B Axis
Max Speed: 40 degrees/second
Resolution: 0.025 degrees
Backlash at 100% load : 0.05 degrees
Max Travel: continuous rotation
Homing Repeatability: - +/-0.05 degrees
Repeatability: +/-0.05 degrees at 0% load

Spindle
Spindle Speed: 65-10,000 rpm

Power Output: 104 Watts
Spindle Motor: BLDC 3 Phase with Hall Feedback
Spindle Runout: 0.000078in
Tool Change:  Lever Type (no wrenches needed)
Tooling: 1/8in or 3mm shank

Machine Control
BeagleBone Black running Machinekit/
Features
Spindle Override
Feed Override
Stop, Start, Pause
Jog while pause
5 axis simultaneous movement
Ethernet connection
Accepts Standard Gcode
Power Source: 90-264 VAC, 127-370 VDC, 47-63H

Components
7 NEMA 17 Motors
3 linear lead screws with preloaded nuts
4 rotary 8/1 belt drives
Linear Bearings, 9 & 42mm, 10% preload
Angular contact rotary bearings
6061 Aluminum Frame, +/-0.002in squareness
Machine Dimensions:
Fully extended:  17.5 in wide(444.5 mm) x 12.5 in (317.5 mm) tall x 11 in (279.4 mm) deep
Fully compressed: 13 in wide (330.2 mm) x 9.5 in (214.3 mm) tall x 9 in (228.6 mm) deep

Software
Autodesk Fusion360, post processor included